The design and manufacturing of molds and machinery in the medical device industry are fundamentally different from those used in other polymer productions. In this field, molds must be engineered to deliver maximum precision and minimal waste, ensuring the highest quality of the final product.

The selection of appropriate raw materials, careful design of mechanisms, and strict adherence to medical production standards are critical. Due to the direct impact of medical devices on human health, even the smallest design or material error can compromise product safety and performance.

For example:

•Using unsuitable steel alloys can leave microscopic residues that affect product safety.

•Poor physical design may challenge the intended usability of the medical component.

•Employing lubrication systems such as oil or grease is against medical device manufacturing standards and may lead to contamination of the final product.

All such impurities can transfer into the assembly process and eventually the end-use medical device, reducing its quality and reliability.

Paydar Behbood Machine Company takes all these factors into consideration with the highest precision when designing and manufacturing molds. The company strictly follows medical device production guidelines and provides operational guarantees for all its polymer processing solutions, including machinery and specialized molds.

The key differences between polymer medical devices and general polymer products lie in the quality, complexity, and strict requirements of production, including:

•Use of specialized and durable alloys,

•Mechanisms designed without lubrication (oil-free/grease-free systems),

•Manufacturing processes independent of industrial lubricants,

•Production of highly sensitive micro-sized components with minimal tolerances,

•Mandatory use of medical-grade polymers with defined physical and chemical properties.

These requirements make mold and machinery design for medical applications a highly specialized and critical process.