زمان مطالعه: 3 دقیقه

Making specialized molds and medical equipment using medical grade plastic materials that are durable, reliable and compliant with FDA regulations is the essence of making medical molds.

The medical plastic injection molding process is cost-effective, and ideal for high-volume production runs and applications that require stability and tight tolerances. This molding process is also used to develop a medical device prototype for the FDA approval process and for use in laboratory testing. The manufacturing and production company for medical equipment is a leading provider in the industry of parts and components for the manufacture of specialized molds and medical equipment.

Our plastic and medical device prototype development is among the best in the country. Contact us to learn more about our medical device plastics and medical injection molding capabilities.

Advantages of medical plastic injection molding

Because medical device plastics offer greater versatility and can be combined with metal to create medical product features, medical grade plastics have become the preferred material for many types of electronic medical devices. Some of the benefits that medical injection molding companies can offer include:

  • Improved ergonomics
  • Weight Loss
  • lower cost
  • Increase performance
  • Reducing the burden of sterilization
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Why is plastic injection molding important in the medical field?

 

Since its inception, the manufacturing of specialized molds and medical equipment from modern plastics has steadily increased. Medical devices made from injection-molded plastics have helped reduce medical costs, infectious diseases, and pain management. High-tech polymers are used in medical device prototyping and are commonly used to create improved artificial organs and devices that reduce the risk of infection. The manufacture of specialized molds and medical equipment directly leads to increased patient safety and the ability to save more lives.

حتما این مقاله بخوانید: ابزار کنترل کیفی تجهیزات پزشکی

Applications of plastic injection molding of medical devices

Using medical injection molding processes, we manufacture delivery devices for stents, implants, sutures and more. We also offer assembly services for sub-components of larger and more complex medical devices. In addition to medical injection molding, we manufacture plastic molds that house non-plastic components or mechanisms.

Specialized mold and medical device manufacturing processes can create enclosures for medical devices, including:

  • Medical considerations
  •  Surgical instruments and blades
  •  The topic of artificial organs
  •  Dental Equipment
  •  Medical equipment components
  •  Tubes
  • Medical handles
  • needle

حتما این مقاله بخوانید: اکسترودر

Considerations for the selection of medical injection molding plastic materials

Strength:

Plastic resins offer varying levels of strength, so it’s important to make sure the medical grade plastic material you choose provides the strength properties your application requires.
FDA Requirements: Medical devices that are implanted have different requirements than those used for tubing, medical instruments, and other external applications. Before selecting an ingredient, review the FDA requirements for your application.

Chemical and heat resistance:

Chemical and thermal resistance are two important considerations when choosing medical grade plastic materials, especially if your final components must be able to be sterilized by autoclaving, gamma radiation, or chemical methods.

operational environment:

Operating conditions determine requirements for strength, temperature resistance, chemical resistance, corrosion resistance, radiation exposure, and other factors. Make sure the medical grade plastic material you choose can withstand the conditions of your work environment.

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Molding method:

Medical injection molding and medical grade molding are two methods commonly used for prototyping medical devices, but not all plastic materials are compatible with both methods. Before choosing a medical grade plastic material, it is important to determine which method you will use.

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